New Data Logging capabilities to strenghten Quality Processes.
Maintain Consistent Quality at Low to Medium Volumes
Our new Data Logging system reduces setup variability and helps ensure repeatable blister packaging outcomes. By automatically synchronizing tooling with product parameters and rejecting out-of-spec blisters, the platform minimizes the risk of operator error and machine deviations. This delivers consistent, high-quality output for every batch, reducing waste and rework.
Enable Full Traceability Across Projects
The platform records operator credentials, batch numbers, and set-up parameters in a time-stamped log, providing robust traceability for every production run. This detailed dataset supports fast and effective CAPA investigations by making deviations easy to identify, document, and resolve — improving process visibility and control.
Supports Regulatory Compliance
Built-in Data Logging helps you meet regulatory requirements such as ISO 13485:2016 by generating a secure, verifiable audit trail of production settings and operations. By reducing manual documentation efforts and ensuring consistent recordkeeping, your team can more easily demonstrate compliance during audits.
Curious to learn more about Data Logging? Check out our quick guide or contact one of our team members!
Changeover in production so fast it’s redefining industry standards for low and medium volumes.
Benefit from four decades of industry experience and a commitment to quality with the Universal range from Tommy Nielsen. It’s the ideal solution for reliable and flexible packing of medical devices and pharmaceutical products. Whether you're packaging different sizes, shapes or multiple products, our packaging solutions can easily be configured to match your requirements.
Our machine's versatile and quick-change capabilities allow one to change tooling profiles in just 10-15 minutes! This flexibility ensures that you can respond to changing conditions, without grinding production to a halt. In addition, the Universal range is compatible with clean room environments, meeting stringent hygiene standards.
Want to know more about our Universal range and how it can optimize your medical packaging process?
Efficiency in Action:
Form, fill, and seal in one cycle.
Experience the efficiency of forming, filling, and sealing your packaging in a single operation with Universal. Its semi-automatic design allows for smooth integration into your workflow, offering the flexibility to reprogram for either forming or sealing as needed. Simply load precut sheets or pre-punched blanks of blister material and lid, and let the machine do the rest. See for yourself by viewing our Universal Form, Fill, Seal demo video!
Dimensions by machine model (in mm)
| 305 FSX | 505 FSX | 705 FSX | 805 FSX |
|---|---|---|---|
| L: 1225 | L: 1420 | L: 1600 | L: 1697 |
| W: 1077 | W: 1330 | W: 1410 | W: 1491 |
| H: 1292 (Low) | H: 1292 (Low) | H: 1292 (Low) | H: 1292 (Low) |
| H: 1592 (High) | H: 1592 (High) | H: 1592 (High) | H: 1592 (High) |
Don't let your packaging machine limit your product design.
Most packaging is designed around a fixed product size. Our new Universal 805-FSX is different. Whether your next device is 50 mm or 800 mm, the same machine can handle it.
Designed for manufacturers who require maximum packaging agility, it gives you further freedom to create packaging around the product - not the other way around. With strategic flexibility built into every machine, you can seamlessly move from producing compact 30 mm blisters to large 800 mm blisters on the same platform.
The result? More product possibilities, greater manufacturing agility, and fewer packaging limitations standing in the way of innovation.
Because packaging should support innovation - not restrict it.
“Chosen by leading medical and pharmaceutical companies worldwide, the Universal machine offers exceptional flexibility for your packaging needs.”
Packaging Without Limits.
Product innovation is moving faster than ever. The ability to quickly adapt packaging formats is increasingly becoming a competitive advantage.
Reduce capital investment by having one platform that supports a wide range of blister dimensions. From small validation batches to large sterile barrier systems, our Universal 805-FSX empowers manufacturers to bring new products to market without investing in multiple dedicated machines.
Expand product possibilities by packaging longer, larger, and more complex products with confidence.
Accelerate product development by designing products around customer needs instead of packaging constraints.
Future-proof your production - as product requirements evolve, your packaging capability evolves with them.
Versatility for every application.
From medical devices to pharmaceutical products, the Universal range adapts to various blister packaging needs in the medical industry. It accommodates a wide range of forming materials, including PVC, PETG, PETGAG, APET, and polystyrene, along with heat-sealable lid materials like cardboard, plastics, aluminum, foil, Tyvek, medical paper, or Mylar.
With the option to source input materials as pre-cut or pre-punched flat sheets in low volumes, you only order what you actually need. Inventory stays lean, storage costs drop, and you're not sitting on materials or pre-formed blisters that may no longer fit what you're producing.
See how packaging becomes a flexible resource that moves with your business!
Cost-effective and extremely user-friendly.
The Universal range offers low investment costs, portability, and an easy validation process. Its inexpensive tooling, fast tool changeover in just 10-15 minutes, and no need for preformed blister stocking optimize your workflow and save valuable time, space, and resources.
Featuring a height-adjustable function, the Universal ensures an ergonomically optimal working height, promoting efficiency and comfort during operation. And with its customizable features and intuitive touch screen interface, operation becomes effortlessly efficient and brings you peace of mind. Be sure to check out our height-adjustable feature in the video below!
Continuous workflow,
enhanced productivity.
The Universal machine typically operates on two identical tooling blocks placed on rotary turntables, ensuring a seamless operation flow. With a capacity of over 600 packages per hour across many applications, it optimizes productivity without compromising on quality or precision.
Our combined Form, Fill, & Seal machines change the game - handling low and medium volumes in one efficient, reliable workflow. See your packaging complexity disappear as our machines, tooling, and cleanroom-prepared materials are designed to work together from the start.
Often described as a Swiss Army Knife for blister packaging, our Universal machines are a compact, versatile solution - combinining flexibility, ease of use, and process reliability in a single platform.
| UNIVERSAL MACHINES | 305 FSX* | 505 FSX* | 705 FSX* | 805 FSX* |
|---|---|---|---|---|
| Forming & Sealing function: | Yes | Yes | Yes | Yes |
| Turntable: | Automatic | Automatic | Automatic | Automatic |
| Program change: | Automatic | Automatic | Automatic | Automatic |
| Heating plate (mm): | 200 x 400 | 300 x 500 | 300 x 700 | 300 x 800 |
| Max. blister depth (mm): | 100 | 100 | 100 | 100 |
| Max. sealing pressure at 7 bar (kg): | 2000 | 2000 | 2*2000 | 2*2000 |
| Heating temp diff. Form & Seal: | Yes | Yes | Yes | Yes |
| Heating plate output (W): | 2700 | 4000 | 5800 | 7100 |
| Air consumption (liter/cycle at 6 bar operating pressure): | 65 | 65 | 115 | 115 |
| Max. load (amp): | 16 | 16 | 16 | 16 |
| Mains connection (V): | 3x400 + PE | 3x400 + PE | 3x400 + PE | 3x400 + PE |
| Frequency (Hz): | 50/60 | 50/60 | 50/60 | 50/60 |
| Weight (Kg): | 306 | 382 | 456 | 480 |
* The FSX models allow for heat differentiation, enabling two different temperatures for forming and sealing, respectively. This ensures better product protection during the sealing process and allows for the use of various sealing materials.
Your advantages
Boosts efficiency:
Forms, fills and seals with one machine
Cost-effective
Low investment, high returns
Versatile functionality
Combined forming and sealing
Forming alone
Sealing alone
Optimized workflow
Intuitive interface, fast tool changes
Trusted solution
Chosen by leading medical companies worldwide
Customization options available