Built for Pharmaceutical Programs where Flexibility Matters
Many pharmaceutical organizations face frequent product changes, small batch sizes, evolving packaging requirements, and demanding timelines.
Our blister packaging solutions are designed specifically for low to medium volume production environments where agility is critical. With rapid tooling changeovers, compact machine footprints, data logging capabilities, and cleanroom compatability, we help pharmaceutical teams efficiently manage:
- Clinical trial packaging
- Personilized medicine programs
- Specialty pharmaceutical products
- Pilot and early commercial production
- High-mix, low-volume packaging operations
Our cost-effective technologies are designed for flexibility today - ensuring seamless production without creating operational complexity.
Ready to optimize your pharmaceutical packaging process? Contact us today to discuss your unique requirements.
Tight Development Project Timelines
A six-month wait for packaging stresses your entire launch timeline, and with many traditional setups, that's exactly what you're looking at.
With short lead times of 6 weeks for machines and tooling, you stay on schedule and reduce these packaging-related risks. Validation starts earlier, products reach the market sooner, and you're not left deliberating on a delayed launch.
Count on our machines to be ready whenever you need them.
Frequent Product & SKU Changes
Clinical trials, personalized medicine programs, and specialty pharma products often require frequent updates to packaging formats, product configurations, or tooling. Long changeovers of 4-6 hours doesn't just slow production down, it stops the workflow entirely.
With Tommy Nielsen, you’re ensured seamless transitions between packaging configurations for different pharmaceutical products, from tablets and capsules to vials and syringes. Our quick-change tooling system enables rapid adjustments to accommodate each product’s unique requirements. With tooling changeovers completed in under 15 minutes, your production line stays agile and responsive to your packaging needs.
See an example of our rapid tooling changeover below!
Compliance & Traceability
Maintaining consistent quality and supporting audit readiness are essential throughout the pharmaceutical product lifecycle.
Our new Universal machine's Data Logging capabilities help create a documented record of production settings and activities, logging process data automatically. The platform records operator credentials, batch numbers, and set-up parameters in a time-stamped log, providing robust traceability for every production run.
By automatically synchronizing tooling with product parameters and rejecting out-of-spec blisters, our Universal machines reduce setup variability and help ensure repeatable blister packaging outcomes. This not only delivers consistent, high-quality output for every batch, it also minimizes the risk of operator error.
Built-in Data Logging helps you meet regulatory requirements by generating a secure, verifiable audit trail of production settings and operations. By reducing manual documentation efforts and ensuring consistent recordkeeping, your team can more easily demonstrate compliance during audits. If a quality incident occurs, you can use this detailed dataset to support fast and effective investigations by making deviations easy to identify, document, and resolve - improving process visibility and control for low to medium volumes.
Curious to learn more about Data Logging? Check out our quick guide!
Limited Production Space
Why compromise quality for space - when you can have both?
Many pharmaceutical development, clinicaly packaging, and personalized medicine operations work within space-constrained environments. Running separate machines for forming and sealing sounds manageable - until you add up the space they consume, the costs they carry, and the complexity they create.
A single platform changes that, ensuring consistent packaging quality, while minimizing your investment costs. The same machine can handle a complete form, fill, and seal cycle - or switch to sealing alone for shorter runs and prototyping.
Our compact machine designs and cleanroom-compatible solutions allow pharmaceutical organizations to integrate blister packaging capabilities without requiring extensive floor space. With the compactness of our solutions, our partners maintain purchasing flexibility, better preparing them for sudden changes in the market.
Discover more how one machine can meet new demands as they arise without adding floor space or complexity to your operation.
Built for the Future of Personalized Medicine
The pharmaceutical industry is evolving. Clinical trials are becoming increasingly complex, product portoflios are expanding, and personalized therapies are creating new packaging requriements that traditional high-volume production lines were never designed to handle.
For many pharmaceutical orginzatiations, flexibility has become just as important as production output.
At Tommy Nielsen, our blister packaging solutions are designed exactly for these environments. With rapid tooling changeovers, compact machine designs, and support for traceability through Data Logging, we help phamaceutical organizations efficiently manage high-mix packaging requirements while maintaining quality and control.
Whether you're supporting clinical trials, or preparing for personalized medicine programs, our solutions provide the agility needed to adapt, scale, and grow with confidence.
Have a specific project in mind? Fill out our project configurator to discover your new packaging setup!
Your advantages
Versatile setup
with electrical mobility for enhanced flexibility
Quick and easy to production changes
Minimal downtime during tool changes – typically 10-15 minutes
Compact design
for seamless integration into R&D, clinical tests, and complex pharma packaging
Streamlined tooling development process
for enhanced efficiency
Reliable performance
throughout the packaging process
User-friendly operation
and minimal maintenance needs